Development of laser welding diamond saw blade

HUANG Kai-jin; LIN Xin; HU Mu-lin; XIE Chang-sheng; TAO Zeng-yi

Volume 30 Issue 5

Sep. 2013

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Development of laser welding diamond saw blade

1.
The State Key Laboratory of Plastic Forming Simulation and Mould Technology, HUST, Wuhan 430074, China;
2.
National Key Laboratory of Solidification Processing, Northwestern Polytechnic University, Xi'an 710072, China

Received Date: 2005-09-29
Accepted Date: 2006-03-14

Abstract

The development of laser welding diamond saw blade including backing layer composition,welding process and welding product test is reviewed.The backing layer composition is consisted of single element such as Co and Ni,or two elements such as FeCo,FeNi,CoNi,FeCu,or three elements such as FeCoNi and FeCoCu,and the backing layer including Co element is suitable for the laser welding.The laser welding process of diamond saw blade is advanced.The welding products should be tested especially for welding strength.The current problems are lacking in the mechanism and numerical model of laser welding,the pre-alloyed powder of backing layer and the online quality test technique.The above problems should be focused on in the future study.
- laser technique,
- laser welding diamond saw blade,
- backing layer,
- welding process,
- welding products test,

References

[1]	HERBERT S.Laser-welded blade is key to trenching update[J].Industrial Diamond Review,1983,43(499):293～296.
[2]	SCHNEIDER W.Laser welding instead of brazing[J].Industrial Diamond Review,1985,45(510):242.
[3]	MORIN W.Laser makes it better[J].Industrial Diamond Review,1988,48(528):206.
[4]	HERBERT S.Nimbus laser lights the way ahead[J].Industrial Diamond Review,1988,48(528):215～216.
[5]	VEGLIO O.Dialaser blades from pianezza[J].Industrial Dia-mond Review,1989,49(534):213.
[6]	WEBER G.Laser welding of diamond tools[J].Industrial Diamond Review,1991,51(544):126～128.
[7]	CLAUSER G,VALLE A.Laser welding explained[J].Industrial Diamond Review,1987,47(522):207～208.
[8]	SMITH A.Dry-cutting saws allow pile cutting in cold weather[J].Concrete Construction,1989,34(7):653～654.
[9]	UGUES D,GRANDE M A,ROSSO M.Cutting diamond tools:opti-mised laser welding procedures to bond the segments to the steel core[A].Proceedings of the 3rd International Powder Metallurgy Conference[C].Ankara:Turkish Powder Metallurgy Association,2002.507～516.
[10]	TANG X H.Laser welding of diamond tools[M].Wuhan:Huazhong University of Science and Technology Press,2004.4～9,101,160,167,184(in Chinese).
[11]	YAO J H,CHEN L.Study of laser welding technology on diamond circular saw blade[J].Chinese Journal of Lasers,2000,27(8):761～764(in Chinese).
[12]	JIANG R Ch.Selection and research of backing powder composition for laser welding saw blade[J].Jewlry Science and Technology,2003,15(1):8～12(in Chinese).
[13]	GUO Zh M,SONG Y Q,CHEN H X et al.Superhard materials and tools[M].Beijing:Metallurgical Industry Press,1996.73～74(in Chinese).
[14]	SUN Y Ch,LIU Y B,WANG Q Sh.Metallurgical base of diamond tools[M].Beijing:Chinese Construction Industry Press,1999.78～93(in Chinese).
[15]	ZHU H H,TANG X H,ZHU G F.Research of welded seam strength of laser welded diamond saw[J].Laser Technology,1998,22(5):273～276(in Chinese).
[16]	YIN J H,YIN Sh,YE H Y et al.Laser welding process of diamond saw blade[J].Powder Metallurgical Technology,1999,17(4):248～252(in Chinese).
[17]	LI L B,TANG X H,QIN Y X et al.Developing status of pre-alloyed backing powder used in laser welded diamond tools[J].Diamond and Abrasive Engineering,2005(2):56～60(in Chinese).
[18]	HUANG Q Ch,LIAO J H,LIU S H et al.Laser welding of diamond saw blade[J].Laser Journal,2004,25(2):19～20(in Chinese).
[19]	JIN X Zh,LI L J.Application of laser welding in the diamond circular saw blade[J].Mechanical Technologist,1999(6):9～10(in Chinese).
[20]	PANG Zh H,YANG H N,PAN R J.Research of laser welding circular saw blade[J].Diamond and Abrasive Engineering,2002(2):17～18(in Chinese).
[21]	ZHU H H,TANG X H,ZHU G F et al.Study of equipment and technology of laser welding for diamond saw blade[J].Laser Technology,2000,24(3):141～144(in Chinese).
[22]	PARK J W,LEE C H,CHUNG N H.Weldability of CoNi sintered alloys and carbon steel[J].Diamond and Abrasive Engineering,2000(5):13～18(in Chinese).
[23]	CAI F H,TANG X H,QIN Y X et al.The research trends of the prealloyed powder used in diamond tools[J].Diamond and Abrasive Engineering,2004(5):77～80(in Chinese).
[24]	SHI X Q,LI L J.Experimental study of technological parameters laser welding on the diamond tools[J].Chinese Journal of Lasers,1999,26(4):379～383(in Chinese).
[25]	BARATTA A,MARLOTH,R T,ES-SAID O S et al.Strengthening laser welds in diamond cutting tools[A].Microstructural Science:Proceedings of the 31st Annual Technical Meeting of the International Metallographic Society[C].New York:ASM,1998,26:171～176.
[26]	XIA J H,YIN Sh,YE H Y et al.Effect of beam alignment on laser welding quality of diamond saw blade[J].Laser Technology,1999,23(4):248～251(in Chinese).
[27]	XIA J H,YIN Sh,YE H Y et al.Analysis of defects and fracture surfaces of laser welding diamond saw blade[J].Journal of Synthetic Crystals,1999,28(1):79～83(in Chinese).
[28]	XIA J H,YIN Sh,YE H Y et al.Composition,microstructure and properties of welded joint of diamond saw blade by laser welding[J].The Chinese Journal of Nonferrous Metals,1999,9(suppl.1):209～213(in Chinese).
[29]	TANG X H,ZHOU J X,REN J H et al.New theory and method for testing laser welding strength of diamond tools[J].Diamond and Abrasive Engineering,2004(1):24～26(in Chinese).
[30]	CROSTACK H A,MAASS M.Non-destructive evaluation of seams of laser welded tools using the CS-eddy current technique[A].Proceedings of the 24th Annual Conference of the IEEE Industrial Electronics Society[C].New York:IEEE,1998.2279～2283.
[31]	CRUCIANI D,LINGUITI F.Laser welding dissimilar metals as alternative to brazing:experimental results,economical and quality evaluations,applications in production line[J].Proc SPIE,1990,1276:243～246.
[32]	ZHUANG Q R,ZHANG W Zh,CHEN W Zh et al.Feedback control of laser welding diamond saw by acoustic signals[J].Laser Technology,2001,25(3):170～173(in Chinese).
[33]	WANG Zh G.Non-damage measurement of laser weld diamond circular saw blade[J].Diamond and Abrasive Engineering,2001(6):19～20(in Chinese).
[34]	HE Y Y,TANG X H,ZHU G F et al.Research of laser welding saw blade for concrete cutting[J].Diamond and Abrasive Engineering,2002(3):35～37(in Chinese).
[35]	HE Y Y,TANG X H,ZHU G F et al.Research of laser-welded sharp small saw blade[J].Diamond and Abrasive Engineering,2002(4):25～26(in Chinese).

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通讯作者: 陈斌, bchen63@163.com

1.
沈阳化工大学材料科学与工程学院沈阳 110142

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Proportional views

Development of laser welding diamond saw blade

1. The State Key Laboratory of Plastic Forming Simulation and Mould Technology, HUST, Wuhan 430074, China;

2. National Key Laboratory of Solidification Processing, Northwestern Polytechnic University, Xi'an 710072, China

Received Date: 2005-09-29

Accepted Date: 2006-03-14

Available Online: 2006-09-25

Abstract: The development of laser welding diamond saw blade including backing layer composition,welding process and welding product test is reviewed.The backing layer composition is consisted of single element such as Co and Ni,or two elements such as FeCo,FeNi,CoNi,FeCu,or three elements such as FeCoNi and FeCoCu,and the backing layer including Co element is suitable for the laser welding.The laser welding process of diamond saw blade is advanced.The welding products should be tested especially for welding strength.The current problems are lacking in the mechanism and numerical model of laser welding,the pre-alloyed powder of backing layer and the online quality test technique.The above problems should be focused on in the future study.

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Reference (35)

[1]	HERBERT S.Laser-welded blade is key to trenching update[J].Industrial Diamond Review,1983,43(499):293～296.
[2]	SCHNEIDER W.Laser welding instead of brazing[J].Industrial Diamond Review,1985,45(510):242.
[3]	MORIN W.Laser makes it better[J].Industrial Diamond Review,1988,48(528):206.
[4]	HERBERT S.Nimbus laser lights the way ahead[J].Industrial Diamond Review,1988,48(528):215～216.
[5]	VEGLIO O.Dialaser blades from pianezza[J].Industrial Dia-mond Review,1989,49(534):213.
[6]	WEBER G.Laser welding of diamond tools[J].Industrial Diamond Review,1991,51(544):126～128.
[7]	CLAUSER G,VALLE A.Laser welding explained[J].Industrial Diamond Review,1987,47(522):207～208.
[8]	SMITH A.Dry-cutting saws allow pile cutting in cold weather[J].Concrete Construction,1989,34(7):653～654.
[9]	UGUES D,GRANDE M A,ROSSO M.Cutting diamond tools:opti-mised laser welding procedures to bond the segments to the steel core[A].Proceedings of the 3rd International Powder Metallurgy Conference[C].Ankara:Turkish Powder Metallurgy Association,2002.507～516.
[10]	TANG X H.Laser welding of diamond tools[M].Wuhan:Huazhong University of Science and Technology Press,2004.4～9,101,160,167,184(in Chinese).
[11]	YAO J H,CHEN L.Study of laser welding technology on diamond circular saw blade[J].Chinese Journal of Lasers,2000,27(8):761～764(in Chinese).
[12]	JIANG R Ch.Selection and research of backing powder composition for laser welding saw blade[J].Jewlry Science and Technology,2003,15(1):8～12(in Chinese).
[13]	GUO Zh M,SONG Y Q,CHEN H X et al.Superhard materials and tools[M].Beijing:Metallurgical Industry Press,1996.73～74(in Chinese).
[14]	SUN Y Ch,LIU Y B,WANG Q Sh.Metallurgical base of diamond tools[M].Beijing:Chinese Construction Industry Press,1999.78～93(in Chinese).
[15]	ZHU H H,TANG X H,ZHU G F.Research of welded seam strength of laser welded diamond saw[J].Laser Technology,1998,22(5):273～276(in Chinese).
[16]	YIN J H,YIN Sh,YE H Y et al.Laser welding process of diamond saw blade[J].Powder Metallurgical Technology,1999,17(4):248～252(in Chinese).
[17]	LI L B,TANG X H,QIN Y X et al.Developing status of pre-alloyed backing powder used in laser welded diamond tools[J].Diamond and Abrasive Engineering,2005(2):56～60(in Chinese).
[18]	HUANG Q Ch,LIAO J H,LIU S H et al.Laser welding of diamond saw blade[J].Laser Journal,2004,25(2):19～20(in Chinese).
[19]	JIN X Zh,LI L J.Application of laser welding in the diamond circular saw blade[J].Mechanical Technologist,1999(6):9～10(in Chinese).
[20]	PANG Zh H,YANG H N,PAN R J.Research of laser welding circular saw blade[J].Diamond and Abrasive Engineering,2002(2):17～18(in Chinese).
[21]	ZHU H H,TANG X H,ZHU G F et al.Study of equipment and technology of laser welding for diamond saw blade[J].Laser Technology,2000,24(3):141～144(in Chinese).
[22]	PARK J W,LEE C H,CHUNG N H.Weldability of CoNi sintered alloys and carbon steel[J].Diamond and Abrasive Engineering,2000(5):13～18(in Chinese).
[23]	CAI F H,TANG X H,QIN Y X et al.The research trends of the prealloyed powder used in diamond tools[J].Diamond and Abrasive Engineering,2004(5):77～80(in Chinese).
[24]	SHI X Q,LI L J.Experimental study of technological parameters laser welding on the diamond tools[J].Chinese Journal of Lasers,1999,26(4):379～383(in Chinese).
[25]	BARATTA A,MARLOTH,R T,ES-SAID O S et al.Strengthening laser welds in diamond cutting tools[A].Microstructural Science:Proceedings of the 31st Annual Technical Meeting of the International Metallographic Society[C].New York:ASM,1998,26:171～176.
[26]	XIA J H,YIN Sh,YE H Y et al.Effect of beam alignment on laser welding quality of diamond saw blade[J].Laser Technology,1999,23(4):248～251(in Chinese).
[27]	XIA J H,YIN Sh,YE H Y et al.Analysis of defects and fracture surfaces of laser welding diamond saw blade[J].Journal of Synthetic Crystals,1999,28(1):79～83(in Chinese).
[28]	XIA J H,YIN Sh,YE H Y et al.Composition,microstructure and properties of welded joint of diamond saw blade by laser welding[J].The Chinese Journal of Nonferrous Metals,1999,9(suppl.1):209～213(in Chinese).
[29]	TANG X H,ZHOU J X,REN J H et al.New theory and method for testing laser welding strength of diamond tools[J].Diamond and Abrasive Engineering,2004(1):24～26(in Chinese).
[30]	CROSTACK H A,MAASS M.Non-destructive evaluation of seams of laser welded tools using the CS-eddy current technique[A].Proceedings of the 24th Annual Conference of the IEEE Industrial Electronics Society[C].New York:IEEE,1998.2279～2283.
[31]	CRUCIANI D,LINGUITI F.Laser welding dissimilar metals as alternative to brazing:experimental results,economical and quality evaluations,applications in production line[J].Proc SPIE,1990,1276:243～246.
[32]	ZHUANG Q R,ZHANG W Zh,CHEN W Zh et al.Feedback control of laser welding diamond saw by acoustic signals[J].Laser Technology,2001,25(3):170～173(in Chinese).
[33]	WANG Zh G.Non-damage measurement of laser weld diamond circular saw blade[J].Diamond and Abrasive Engineering,2001(6):19～20(in Chinese).
[34]	HE Y Y,TANG X H,ZHU G F et al.Research of laser welding saw blade for concrete cutting[J].Diamond and Abrasive Engineering,2002(3):35～37(in Chinese).
[35]	HE Y Y,TANG X H,ZHU G F et al.Research of laser-welded sharp small saw blade[J].Diamond and Abrasive Engineering,2002(4):25～26(in Chinese).

Development of laser welding diamond saw blade

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通讯作者: 陈斌, bchen63@163.com

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Development of laser welding diamond saw blade

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