Research status of functionally graded coating produced by laser cladding

YANG Sen; ZHAO Jin-lan; YANG Xin

Volume 31 Issue 2

May 2010

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Research status of functionally graded coating produced by laser cladding

1.
Department of Materials Science and Engineering, Inner Mongolia University of Technology, Hohhot 010051, China

Received Date: 2006-01-09
Accepted Date: 2006-03-07

Abstract

The characteristics of laser cladding and its application status quo in surface modification of metallic alloys is introduced,and then the research status quo of fabrication of functionally gradient coating using laser cladding is reviewed.After analysis,it can be found that the different thermophysical parameters between the reinforced particle and matrix are the main reason to cause crack and failure of coating.Fabrication of in-situ synthesized and functionally gradient composite coating or components using laser direct fabrication technique is the future development direction.
- laser technique,
- in-situ composite,
- functionally gradient materials,
- laser direct fabrication

References

[1]	LONG J M,HAN X Y,YANG N et al.Surface modification on zinc and galvanized steel with cerium nitrate[J].Chinese Rare Earth,2003,24(5):53～57(in Chinese).
[2]	DIMIGEN H.Surface engineering[M].Germany:Wiley-VCH,2000.11～35.
[3]	ZHOU C H,ZHANG X B.History and present status of thermal spray[J].Materials Science Engineering,1998,16(4):71～73(in Chinese).
[4]	STEEN W M.Laser materials processing[M].London:Spinger,2003.1～50.
[5]	TOYSERKANI E,KHAJEPOUR A,CORBIN S.Laser cladding[M].Boca Raton,FL:CRC Press,2005.1～22.
[6]	NOWOTNY S,SCHAREK S,KEMPE F.Modular system of powder nozzles for laser beam build-up welding[A].ICALO[C].Florida:Laser Institule of America,2003.190～193.
[7]	KATHURIA Y P.Some aspects of laser surface cladding in the turbine industry[J].Surface Coating Technology,2000,132(2～3):262～269.
[8]	LUSQUINOS F,POU J,ARIAS J L et al.The role of processing parameters on calcium phosphate coatings obtained by laser cladding[J].Key Engineering Materials,2004,254～256:314～317.
[9]	ZHAO B Q.Development of laser technology and its trial practices in No.3 Steel-rolling Co.Ltd[J].Tianjin Metallurgy,2001,25(1):30～31(in Chinese).
[10]	YUAN R K.Repair of axle head and shaft half-coupling for centrifugal type compressor by laser fusion welding technique[J].Chemical Engineering of Guizhou,2004,29(5):50～51(in Chinese).
[11]	LIU R,TAO X Q,PAN L et al.Application of laser cladding technique to locomotive valves[J].Heat Treatment of Metal,2003,28(7):65～67(in Chinese).
[12]	HIRAI T,CHEN L.Recent and prospective development of functionally graded materials in Japan[J].Mater Science Forum,1999,308～311:509～514.
[13]	JASIM K M,RAWLINGS R D,WEST D R F.Metal-ceramic functionally gradient materails produced by laser processing[J].Journal of Mater Science,1993,28(10):2820～2826.
[14]	WU P,ZHOU C Z,TANG X N.Preparation of wear-resistant metalceramic graded coating by laser alloying[J].Acta Metallurgics Sinica,1994,B30(11):459～463(in Chinese).
[15]	LI K P,ZHANG T J,LI X G et al.Action and mechanism of laser spot heating in course of fabricating Al2O3-Ti functional gradient material[J].Laser Technology,1997,21(3):174～178(in Chinese).
[16]	CHEN C H,DING C G,LIU W P.The study on wear-resistant graded layer coated by laser alloying[J].Journal of Dalian Railway Institute,2000,21(3):93～96(in Chinese).
[17]	RIABKINA-FISHMAN M,RABKIN E,LEVIN P et al.Laser produced functionally graded tungsten carbide coatings on M2 highspeed tool steel[J].Materials Science and Engineering,2001,A302(1):106～114.
[18]	SEEFELD T,THEILER C,SCHUBERT E et al.Laser generation of graded metal-carbide components[J].Mater Science Forum,1999,308～311:459～466.
[19]	JIA J H,ZHONG M L,LIU W J et al.The effect of titanium addition on genera ting composite coatings reinforced by laser cladding on the surface of fec alloy[J].Applied Laser,2000,20(4):145～148(in Chinese).
[20]	WU X L,CHEN G N.Microstructure characteristics and wear properties of in-situ formed TiC particle reinforced coatings by laser cladding[J].Acta Metallurgica Sinica,1998,34(12):1284～1288(in Chinese).
[21]	ZHANG S,WU W T,WANG M C et al.In-situ synthesis and wear performance of TiC particle reinforced comosite coating on alloy Ti6Al4V[J].Surface Coating Technology,2001,138(1):95～100.
[22]	GUO X Q,GUO Y C,GU L Y.Laser cladding Cu-TiB2 composite coating and its wear resistance[J].Hot Working Technology,2004,34(11):22～24(in Chinese).
[23]	YUE T M,HUANG K J,MAN H C.Laser cladding of Al2O3 coating on aluminium alloy by thermite reactions[J].Surface Coating Technology,2005,194(2～3):232～237.
[24]	PEI Y T,HOSSON J.Producing functionally graded coatings by laser powder cladding[J].Journal of the Minerals Metals and Materials Society,2000,50(1):641～647.
[25]	LIN X,YUE T M,YANG H O et al.Laser rapid forming of SS316L/Rene88DT graded material[J].Mater Science and Engineering,2005,A391(1～2):325～336.
[26]	LI X C,GOLNAS A,PRINZ F.Shape deposition manufacturing of smart metallic structures with embedded sensors[J].Proc SPIE,2002,3986:160～171.
[27]	LI H L,ZENG X Y,LI X Y.Direct fabrication of resistor on glass board by laser micro-fine cladding[J].Chinese Journal of Lasers,2005,32(2):281～286(in Chinese).

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通讯作者: 陈斌, bchen63@163.com

1.
沈阳化工大学材料科学与工程学院沈阳 110142

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Research status of functionally graded coating produced by laser cladding

1. Department of Materials Science and Engineering, Inner Mongolia University of Technology, Hohhot 010051, China

Received Date: 2006-01-09

Accepted Date: 2006-03-07

Available Online: 2007-04-25

Abstract: The characteristics of laser cladding and its application status quo in surface modification of metallic alloys is introduced,and then the research status quo of fabrication of functionally gradient coating using laser cladding is reviewed.After analysis,it can be found that the different thermophysical parameters between the reinforced particle and matrix are the main reason to cause crack and failure of coating.Fabrication of in-situ synthesized and functionally gradient composite coating or components using laser direct fabrication technique is the future development direction.

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Reference (27)

[1]	LONG J M,HAN X Y,YANG N et al.Surface modification on zinc and galvanized steel with cerium nitrate[J].Chinese Rare Earth,2003,24(5):53～57(in Chinese).
[2]	DIMIGEN H.Surface engineering[M].Germany:Wiley-VCH,2000.11～35.
[3]	ZHOU C H,ZHANG X B.History and present status of thermal spray[J].Materials Science Engineering,1998,16(4):71～73(in Chinese).
[4]	STEEN W M.Laser materials processing[M].London:Spinger,2003.1～50.
[5]	TOYSERKANI E,KHAJEPOUR A,CORBIN S.Laser cladding[M].Boca Raton,FL:CRC Press,2005.1～22.
[6]	NOWOTNY S,SCHAREK S,KEMPE F.Modular system of powder nozzles for laser beam build-up welding[A].ICALO[C].Florida:Laser Institule of America,2003.190～193.
[7]	KATHURIA Y P.Some aspects of laser surface cladding in the turbine industry[J].Surface Coating Technology,2000,132(2～3):262～269.
[8]	LUSQUINOS F,POU J,ARIAS J L et al.The role of processing parameters on calcium phosphate coatings obtained by laser cladding[J].Key Engineering Materials,2004,254～256:314～317.
[9]	ZHAO B Q.Development of laser technology and its trial practices in No.3 Steel-rolling Co.Ltd[J].Tianjin Metallurgy,2001,25(1):30～31(in Chinese).
[10]	YUAN R K.Repair of axle head and shaft half-coupling for centrifugal type compressor by laser fusion welding technique[J].Chemical Engineering of Guizhou,2004,29(5):50～51(in Chinese).
[11]	LIU R,TAO X Q,PAN L et al.Application of laser cladding technique to locomotive valves[J].Heat Treatment of Metal,2003,28(7):65～67(in Chinese).
[12]	HIRAI T,CHEN L.Recent and prospective development of functionally graded materials in Japan[J].Mater Science Forum,1999,308～311:509～514.
[13]	JASIM K M,RAWLINGS R D,WEST D R F.Metal-ceramic functionally gradient materails produced by laser processing[J].Journal of Mater Science,1993,28(10):2820～2826.
[14]	WU P,ZHOU C Z,TANG X N.Preparation of wear-resistant metalceramic graded coating by laser alloying[J].Acta Metallurgics Sinica,1994,B30(11):459～463(in Chinese).
[15]	LI K P,ZHANG T J,LI X G et al.Action and mechanism of laser spot heating in course of fabricating Al2O3-Ti functional gradient material[J].Laser Technology,1997,21(3):174～178(in Chinese).
[16]	CHEN C H,DING C G,LIU W P.The study on wear-resistant graded layer coated by laser alloying[J].Journal of Dalian Railway Institute,2000,21(3):93～96(in Chinese).
[17]	RIABKINA-FISHMAN M,RABKIN E,LEVIN P et al.Laser produced functionally graded tungsten carbide coatings on M2 highspeed tool steel[J].Materials Science and Engineering,2001,A302(1):106～114.
[18]	SEEFELD T,THEILER C,SCHUBERT E et al.Laser generation of graded metal-carbide components[J].Mater Science Forum,1999,308～311:459～466.
[19]	JIA J H,ZHONG M L,LIU W J et al.The effect of titanium addition on genera ting composite coatings reinforced by laser cladding on the surface of fec alloy[J].Applied Laser,2000,20(4):145～148(in Chinese).
[20]	WU X L,CHEN G N.Microstructure characteristics and wear properties of in-situ formed TiC particle reinforced coatings by laser cladding[J].Acta Metallurgica Sinica,1998,34(12):1284～1288(in Chinese).
[21]	ZHANG S,WU W T,WANG M C et al.In-situ synthesis and wear performance of TiC particle reinforced comosite coating on alloy Ti6Al4V[J].Surface Coating Technology,2001,138(1):95～100.
[22]	GUO X Q,GUO Y C,GU L Y.Laser cladding Cu-TiB2 composite coating and its wear resistance[J].Hot Working Technology,2004,34(11):22～24(in Chinese).
[23]	YUE T M,HUANG K J,MAN H C.Laser cladding of Al2O3 coating on aluminium alloy by thermite reactions[J].Surface Coating Technology,2005,194(2～3):232～237.
[24]	PEI Y T,HOSSON J.Producing functionally graded coatings by laser powder cladding[J].Journal of the Minerals Metals and Materials Society,2000,50(1):641～647.
[25]	LIN X,YUE T M,YANG H O et al.Laser rapid forming of SS316L/Rene88DT graded material[J].Mater Science and Engineering,2005,A391(1～2):325～336.
[26]	LI X C,GOLNAS A,PRINZ F.Shape deposition manufacturing of smart metallic structures with embedded sensors[J].Proc SPIE,2002,3986:160～171.
[27]	LI H L,ZENG X Y,LI X Y.Direct fabrication of resistor on glass board by laser micro-fine cladding[J].Chinese Journal of Lasers,2005,32(2):281～286(in Chinese).

Research status of functionally graded coating produced by laser cladding

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通讯作者: 陈斌, bchen63@163.com

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Research status of functionally graded coating produced by laser cladding

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