激光淬火过程实时检测系统的设计
Design of online detecting systems for laser hardening process
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摘要: 为了研究激光淬火过程中工件加工质量,研制了一套新型激光淬火动态检测系统。采用CCD实时采集淬火过程红外热辐射图像数据,通过合理选择CCD型号,消除了检测过程中图像过饱和现象。计算机图像处理将彩色图像转换为灰度图像,并对灰度图像进行伪彩色处理和阈值分割处理,获得了加工过程中硬化带宽度数据,设计出实时检测软件系统。结果表明,该检测系统能够较准确地实时检测激光表面淬火过程中硬化带宽度,为激光淬火质量控制奠定了基础。Abstract: In order to study the processing quality of the laser hardened workpiece, a dynamic detecting system of laser hardening was developed in which a CCD camera was used to capture the thermal radiation images in laser hardening process. The oversaturated phenomenon can be eliminated during the detecting process by selecting the CCD model reasonably. The images of the object were taken by the CCD camera. Then the image data were analyzed by a computer so that image processing made the gray value distribution display clearly, and the hardened band width was obtained by pseudo-color and threshold segmentation processing, which made the software system was developed successfully. The experimental results show that this system can accurately measure the hardened band width, which will contribute to a closed-loop control system for laser hardening for improvement in hardening quality.
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