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热弹激光超声激励及缺陷检测的有限元分析

Finite element analysis of thermo-elastic laser ultrasonic excitation and defect detection

  • 摘要: 为了探讨热弹激光超声的激励机制及其在缺陷检测中的应用,采用有限元分析法对材料中的温度场及应力场进行了计算。阐述了脉冲激光辐照材料的理论基础,将脉冲激光加载于工件表面,同时考虑对流和辐射换热边界条件,分析了材料中的温度场;基于热固耦合,将温度场加载于应力场分析过程中,讨论了热弹机制下纵波声场和横波声场的指向性分布,并通过模拟热弹超声波在含有缺陷工件中的传播过程,获得了缺陷回波信号;搭建了一套热弹激光超声检测系统,以实现表面裂纹深度的测量,通过有限元分析和实验验证,获得了反射系数与裂纹深度的关系。结果表明,反射系数随裂纹深度的增加而增大,使用直径1mm的激光光斑检测深度小于3mm的裂纹,当裂纹深度大于2.2mm时,反射系数的增长趋势变缓。此有限元分析结果能为热弹激光超声在缺陷检测中的应用提供参考和依据。

     

    Abstract: In order to investigate the excitation mechanism of thermo-elastic laser ultrasound and its application in defect detection, the temperature field and stress field in the material were calculated using the method of finite element analysis. The theoretical basis of the material irradiated by pulse laser was expounded, and the pulse laser was loaded on the surface of the workpiece in the form of heat flux density. Considering the convection and radiation heat transfer boundary conditions at the same time, the temperature field in the material was analyzed. Based on thermo-solid coupling, the temperature field was loaded into the stress field analysis process, and the directivity distribution of the body wave sound field based on the thermo-elastic mechanism was discussed. On the premise of simulating the interaction law of ultrasonic waves with surface defect and internal defect, the time history curve of the displacement of the node on the workpiece surface was extracted, and the obvious defect echo signal was obtained. With the purpose of verifying the results of finite element analysis, a laser thermo-elastic ultrasonic detection system was built using pulsed laser, ultrasonic transducer and oscilloscope for surface crack detection. The excitation of the ultrasonic wave is based on the thermo-elastic mechanism by controlling the energy of the pulsed laser. Through finite element analysis and experimental verification, the relationship that the reflection coefficient increases with the depth of the defect could be obtained. Furthermore, the inflection point of growth corresponds to the wavelength according to the maximum center frequency of the surface wave. A laser spot with a diameter of 1mm is used to detect cracks with a depth of less than 3mm. When the crack depth is greater than 2.2mm, the growth trend of the reflection coefficient becomes slower. The results of finite element analysis can provide reference and basis for the application of thermo-elastic laser ultrasound in defect detection.

     

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