高级检索

地铁车顶用SUS301L不锈钢激光焊接工艺参量优化

Study on the parameter optimization of laser welding of SUS301L stainless steel for metro roof

  • 摘要: 为了研究地铁车顶SUS301L不锈钢叠焊工艺中对熔宽熔深的技术需求, 运用数值模拟技术分析了各项焊接工艺参量对熔宽熔深的显著影响, 采用正交实验法则对工艺参量进行了优化设计, 取得了激光焊接SUS301L不锈钢薄板的工艺参量。结果表明, SUS301L不锈钢薄板激光焊接在激光焊接功率为1050W、焊接速率为36mm/s、离焦量为1mm、保护气体流量为25L/min时, 熔宽和下板熔深分别为1216.4μm和407.4μm; 在最优工艺参量条件下, 焊缝表面呈银白色, 连续且完整, 焊缝区为等轴晶与柱状晶, 焊缝平均拉剪强度为2559.96kN; 仿真结果与试验结果具有较好的一致性, 表明所建立仿真模型的正确性。该研究为后期工艺数据库的搭建提供了参考。

     

    Abstract: In order to meet the technical requirements for the penetration and width of SUS301L stainless steel laser lap welding for subway roof, the influence of welding parameters on the penetration and width was analyzed using numerical simulation technology. The design of parameters were optimized through orthogonal test which obtained the process parameters of laser welding SUS301L stainless steel sheet. The results show that the optimal parameters of laser welding of SUS301L stainless steel sheet is that the laser welding power of 1050W, welding speed of 36mm/s, defocusing amount of 1mm, the flow rate of shielding gas of 25L/min. With the optimal parameters, the width and penetration are respectively 1216.4μm and 407.4μm. The good consistency between the simulation results and the experiment results shows that the correctness of the simulation model can be established in this paper, which can provide reference for the construction of the later process database. Under the optimal welding parameters, the surface of the weld is silvery, continuous and complete, the weld area is isomer and column crystals, and the average shear strength of the weld is 2559.96kN.

     

/

返回文章
返回