高级检索

基于响应面法的玻璃激光焊接焊缝及气孔研究

Research on the weld and pores of glass laser welding based on response surface method

  • 摘要: 为了获得气孔率低、玻璃料完全熔化、形貌良好的焊缝, 采用响应面法中的设计原理, 建立了玻璃激光焊接中焊缝缺陷面积占比率与工艺参数(预烧结峰值温度、激光功率、焊接速率和离焦量)的数学模型。基于所建模型, 理论分析了各工艺参数对焊缝缺陷面积占比率的交互影响趋势, 并对工艺参数进行了优化。结果表明, 在预烧结峰值温度为440℃、激光功率为37W、焊接速率为0.1m/min、离焦量为14.4mm的优化参数下进行实验, 焊缝中气孔面积和玻璃料未完全熔融面积之和仅占焊缝总面积的0.512%, 与模型预测结果吻合, 焊缝表面形貌良好, 焊缝剪切强度为17.765MPa, 高于标准值。该模型优化出的工艺参数是合理的, 该研究有助于提高玻璃激光焊接质量。

     

    Abstract: In order to obtain welds with low porosity, complete melting of the glass frit, and good morphology, a mathematical model was established according to the Box-Behnken design principle in the response surface method to study the proportion of weld defects in the glass laser welding and the process parameters including pre-sintering peak temperature, laser power, welding speed, and defocus. Based on this model, the interactive influence trend of each process parameter on the proportion of weld defect area was analyzed, and then the process parameters were optimized. The experimental verification was carried out under the optimized conditions of pre-sintering peak temperature 440℃, laser power 37W, welding speed 0.1m/min, and defocusing distance 14.4mm.The results show that the sum of the pore area and the incomplete melting area of the frit accounts for only 0.512% of the total weld area under the optimized process parameters. The experimental results are consistent with the model predictions. The weld surface morphology is good, and the weld shear strength is 17.765MPa, which is higher than the standard value, indicating that the optimized process parameters under the model are reasonable.

     

/

返回文章
返回