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水导激光多层级对称耦合装置设计及其射流稳定性分析

Design of a multi-level symmetric coupling device for water-jet guided laser and analysis of jet stability

  • 摘要: 光水耦合是水导激光加工中的关键环节,对加工效率和加工质量都有着至关重要的影响。为了进一步节省耦合装置的加工成本,实现低入口压力下腔内水压的均匀分布和射流的稳定,提高耦合装置性能和水导激光加工质量,设计了一种具有多层级对称流道的光水耦合装置结构。对耦合装置的流场分布进行了数值模拟仿真,分析了耦合腔内部的速度矢量、流线分布以及喷嘴口出射液流的形态。结果表明,光水耦合装置内各截面流场速度矢量分布均匀,无局部波动存在,射流在喷嘴出口处的速率可达40 m/s,出射后的稳定长度可达120 mm;在入流压力1.0 MPa、喷嘴孔直径250 μm的条件下,喷嘴孔处出射液流平衡稳定无波动,实际稳定长度约为85 mm。该光水耦合装置结构合理可靠,能够满足水导激光加工系统的设计和使用要求。

     

    Abstract: Water-laser coupling is a critical aspect of water-jet guided laser processing, significantly affecting both the processing efficiency and quality. To further reduce the manufacturing costs, achieve uniform distribution of the water pressure inside the cavity and stability of the jet at low inlet pressures, and improve the performance of the coupling device and the quality of water-guided laser processing, a water-laser coupling device featuring multi-level symmetric channels was designed. The flow field distribution within the coupling device was analyzed, and the velocity vectors, the streamline distribution and the shape of the water jet were obtained. Simulation results show that the velocity vector distribution in each plane of the coupling device is stable without vortex, and the jet velocity at the nozzle outlet can reach 40 m/s, with a stable length of 120 mm. The results of experimental research reveal that the water jet from the nozzle is stable with an actual stable length of 85 mm, under the conditions of the water pressure of 1.0 MPa and the nozzle diameter of 250 μm. The design of the coupling device is proven to be reasonable and meets the operational requirements of water-jet guided laser processing systems.

     

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