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镁合金调制振荡激光焊接及温度场仿真研究

Study on the modulated oscillation laser welding and temperature field simulation of magnesium alloys

  • 摘要: 为了改善镁合金焊接过程中的热效率并减少焊缝表面成形缺陷,采用一种功率调制振荡激光焊接技术,对厚度为5 mm的AZ31B镁合金进行了对接焊接,分析了焊缝的表面成形、显微组织和力学性能等方面的结果,并对焊接温度场进行了数值模拟仿真分析。结果表明,功率调制振荡激光焊接相比常规激光焊接能显著减少焊接缺陷,增加熔宽并提升能量耦合效率;焊缝中心晶粒细化,β强化相增多,力学性能提升,抗拉强度和伸长率分别达到母材的96.1%和58.7%;焊缝中心温度降低约500 K,热量分布更均匀,熔池温度梯度减小。此研究结果在提升镁合金接头性能、载运工具轻量化以及节能减排方面具有重要的现实意义。

     

    Abstract: To enhance the thermal efficiency and reduce surface defects in magnesium alloy welding, a power-modulated oscillation laser welding technique was proposed. Butt welding was performed on 5 mm thick AZ31B magnesium alloy, and the surface formation, microstructure, and mechanical properties of the weld were analyzed. Additionally, numerical simulation and simulation analysis of the welding temperature field were conducted. The results indicate that compared to the effects of conventional laser welding, welding defects decrease significantly, weld width increases, and energy coupling efficiency is improved with power-modulated oscillation laser welding. The grains in the center of the weld are refined, and the formation of β-strengthening phases increase, leading to enhanced mechanical properties, with the ultimate tensile strength and elongation reaching 96.1% and 58.7% of the base material, respectively. The temperature at the center of the weld is reduced by approximately 500 K, resulting in a more uniform heat distribution and a decreased temperature gradient in the melt pool. These findings have significant practical implications for improving the performance of magnesium alloy joints, lightweight transportation, and energy conservation and emission reduction.

     

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