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飞秒激光加工高温合金气膜孔锥度及表面形貌研究

Research on hole taper and surface topography of air film holes in femtosecond laser drilling of super alloy

  • 摘要: 为了加工孔径小、锥度小、不能有重铸层、微裂纹等缺陷的叶片气膜孔,搭建了飞秒旋切加工平台来开展制孔试验。分析了螺旋钻孔光学系统的工作原理,采用正交试验和方差分析法研究了楔形棱镜偏转角、反射镜平移量、空心电机转速、激光功率、离焦量对孔径、锥度、飞溅和显色区域的影响。结果表明,旋切制孔中楔形棱镜的偏转角对孔径和反射镜的平移量对锥度的影响最显著;加工400 μm直孔的最优参数为楔形棱镜偏转15°,反射镜平移15 mm,空心电机转速2000 r/min,功率16 W,离焦量0.2 mm。该研究为飞秒激光旋切加工工艺参数的选取提供了参考。

     

    Abstract: In order to process the blade air film holes with small aperture, small taper, no recast layer, micro-cracks and other defects, a femtosecond helical drilling platform was built to carry out the hole drilling test. The working principle of helical drilling optical system was analyzed. The effects of wedge prism deflection angle, mirror translation, hollow motor speed, laser power, and defocusing amount on aperture, taper, splash, and color region of microholes were studied by orthogonal test and variance analysis. It was concluded that in helical drilling the deflection angle of the wedge prism have the most significant effect on the hole diameter and the translation of the reflector had the most significant effect on the taper. The optimized parameters for processing 400 μm cylindrical hole are deflection of the wedge prism 15°, translation of the reflector 15 mm, the hollow motor 2000 r/min, power 16 W, and defocusing 0.2 mm, respectively. This study provides a reference for the selection of parameters in femtosecond helical drilling.

     

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