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激光入射角度对去除6061铝合金非均匀漆面的影响

Effect of laser incidence angle on the removal of non-uniform paint surface of 6061 aluminum alloy

  • 摘要: 为了深入研究激光入射角度对非均匀涂层表面清洁效果的作用规律,选取5个不同的倾斜入射角(90°、75°、60°、45°和30°),对6061铝合金上的不均匀厚度漆层进行了激光清洗实验。检测了处理后的表面形貌、粗糙度以及硬度,构建了一个激光热效应模型;并通过仿真与实验结果的对比分析,揭示了不同入射角下激光对铝合金基体表面温度分布和形貌的影响。结果表明,在激光清洗过程中,不同入射角对于6061铝合金上非均匀漆层的去除效果及对铝表面的损伤程度有显著影响;30°入射角的激光清洗相较于90°垂直入射激光,表面粗糙度值降低了近22 μm,降幅达到80%;随着入射角度的增加,清洗后的维氏硬度逐步提高;斜入射激光清洗方法在处理表面凹凸不平的涂层时效果更好,能显著提高表面的光滑度。此项研究不仅为激光清洗技术的优化提供了宝贵的参考依据,同时也为非均匀涂层表面处理技术的发展贡献了实用的科学数据。

     

    Abstract: In order to further study the effect of laser incidence angle on the surface cleaning of non-uniform coating, different inclined incidence angles of 90°, 75°, 60°, 45° and 30° were selected to carry out laser cleaning experiments on the non-uniform thickness of 6061 aluminum alloy. Surface morphology, roughness and hardness after treatment were measured, and a laser thermal effect model was constructed. The effect of laser on the surface temperature distribution and morphology of aluminum alloy matrix at different incidence angles was revealed by comparison between simulation and experimental results. The results show that, different incidence angles have significant effects on the removal of non-uniform paint layer and the damage degree of aluminum surface during laser cleaning. The surface roughness value of laser cleaning at 30° incidence angle is reduced by nearly 22 μm, or 80%, compared with the 90° vertical incidence laser. With the increase of the incidence angle, Vickers hardness after cleaning is gradually increased. The oblique incidence laser cleaning method has better effect on the treatment of uneven surface coating, and can significantly improve the surface smoothness. This study not only provides a valuable reference for the optimization of laser cleaning technology, but also contributes practical scientific data for the development of non-uniform coating surface treatment technology.

     

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