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焊接等离子体光谱信息自处理软件开发

Development of plasma spectroscopy information self-processing software

  • 摘要: 为了提高激光焊接/增材制造过程中等离子体光谱的处理效率,采用拟合优度算法量化光谱实测数据和拟合数据匹配程度,开发了一套等离子体光谱特征参量自动计算的专业软件,并基于6061铝合金光纤激光-电弧复合焊接光谱数据对其计算精度和效率进行了实验验证。结果表明,该软件不仅可以实现光谱特征谱线的自动择优选取和电子温度、电子密度等特征参量的批量计算,而且软件计算结果准确,与标准结果最大平均偏差仅为3.4%,尤其是光谱数据处理效率提升了2个数量级以上。该研究可为等离子体光谱信息处理提供一种高效精准的工具,有望为激光加工制造和过程监控提供一种新方法。

     

    Abstract: To improve the processing efficiency of plasma spectra during laser welding/additive manufacturing processes, a professional software for automatically calculating characteristic parameters was developed, and a fitting goodness algorithm was used to quantify the matching degree between measured spectral data and fitted data. The accuracy and efficiency of the software calculation were verified based on the spectral data of AA6061 fiber laser-arc hybrid welding. The results show that the software can not only automatically select characteristic spectral lines and calculate characteristic parameters such as electron temperature and electron density in batches, but also provide accurate calculation results, with a maximum average deviation from the standard results of only 3.4%. Particularly noteworthy is the efficiency improvement in processing spectral data by over two orders of magnitude. Therefore, it can provide an efficient and accurate tool for processing plasma spectral information and is expected to offer a new approach for laser processing manufacturing and process monitoring.

     

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