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添加MoS2对激光熔覆铁基涂层耐磨性能的影响

Effect of addition of MoS2 on wear resistance of laser cladding iron-based coatings

  • 摘要: 为了提高45#钢表面的耐磨性,延长其在不同恶劣工况下使用寿命,采用激光熔覆技术,在45#钢表面上制备不同质量分数的Fe/MoS2涂层;利用扫描电镜、X射线衍射仪来研究MoS2粉末含量对涂层微观组织和相组成的影响;并用显微硬度计、摩擦磨损试验机进行相关性能测试,以分析涂层硬度及摩擦磨损性能的相关规律。结果表明,不同质量分数的MoS2涂层耐磨性均有所提升,涂层由胞状及柱状的晶体组织组成,且含有Fe、Cr0.5Mo0.5、Fe-Cr等相,在MoS2质量分数为15%以及20%的涂层中生成少量面心立方相;添加质量分数为15%的MoS2涂层硬度及耐磨性能提升最大,涂层硬度为891.6 HV,涂层磨损率为8.85×10−7 mm3/(N·m),摩擦系数为0.6523;加入过量的MoS2会导致涂层的硬度及耐磨性能出现降低。该研究可为改善45#钢表面的耐磨性能提供相关研究依据。

     

    Abstract: To improve the wear resistance of 45# steel surfaces and prolong their service life under different severe working conditions, different mass fractions of Fe/MoS2 coatings were prepared on 45# steel surfaces by laser cladding technology; scanning electron microscope and X-ray diffractomete were used to study the effect of MoS2 powder content on microstructure and phase composition of the coatings. Microhardness tester, friction and wear tester were used to conduct the related performance tests of a microhardness tester and friction and wear tester to analyze the correlation law of the coating hardness and friction and wear performance. The results show that the wear resistance of MoS2 coatings with different mass fractions is improved. The coatings are composed of cellular and columnar crystalline tissues and contain phases such as Fe, Cr0.5Mo0.5, Fe-Cr, etc. A small amount of face centered cubic phase is generated in the coatings with 15% and 20% MoS2 mass fraction. The coatings with a content of 15% MoS2 have a higher wear resistance; the hardness and wear resistance of the coatings with the addition of 15% MoS2 of the mass fraction are improved the most, and the hardness is 891.6 HV, the wear rate of the coating was 8.85 × 10−7 mm3/(N·m), and a coefficient of friction of 0.6523. Excessive addition of MoS2 resulted in a decrease in the hardness and wear resistance of the coatings. This study can provide a relevant research basis for improving the wear resistance of 45# steel surfaces.

     

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