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基于高光谱成像技术的mini-LED晶圆缺陷巨量检测方法研究

Research on mass detection method for mini-LED wafer defects based on hyperspectral imaging technology

  • 摘要: 为了实现对晶圆上的微发光二极管(mini-LED)内部缺陷高效快速的检测,采用基于半导体光致发光的高光谱成像探测的方法,进行了理论分析和实验验证,取得了不同测试条件下的正常mini-LED样品和异常mini-LED样品的光谱和成像数据。结果表明,在正常样品中,光致发光光谱与电致发光光谱数据的协方差大于0.977,展现出较好的光谱一致性,因此在正常样品中可以用光致发光光谱表征电致发光光谱;而对于异常的样品,其光致发光光谱都存在较大的黄带发光峰,因此能被有效地识别出来;通过高光谱探测的方法不仅可以对晶圆进行整体成像,也可以对任意局部区域光谱进行采集分析,从而对mini-LED芯片质量进行全面高效快速地检测。该研究为未来高光谱成像在半导体晶圆巨量检测分析应用提供了有益的参考。

     

    Abstract: To achieve efficient and rapid detection of internal defects in mini-light emitting diodes (mini-LED) on wafers, a hyperspectral imaging detection method based on semiconductor photoluminescence was adopted. Theoretical analysis and experimental verification were conducted, obtaining spectral and imaging data from both normal and abnormal mini-LED samples under various test conditions. Results show that in normal samples, the covariance between photoluminescence spectra and electroluminescence spectra data exceeds 0.977, indicating good spectral consistency. Therefore, photoluminescence spectra can be used to characterize electroluminescence spectra in normal samples. As for abnormal samples, their photoluminescence spectra all exhibit significant yellow-band emission peaks, thus enabling their effective identification. The hyperspectral detection method can not only perform whole-wafer imaging but also collect and analyze the spectra from any local area, thereby achieving comprehensive, efficient, and rapid quality inspection of mini-LED chips. This study provides valuable references for future applications of hyperspectral imaging in mass detection and analysis of semiconductor wafers.

     

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