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激光焊接中送锡角度对熔化速率影响的仿真研究

Simulation study on the effect of tin feeding angle on melting rate in laser welding

  • 摘要: 为了提高锡丝焊接在微电子行业中的加工效率,采用有限元理论建立激光焊接模型,通过对温度场的分析,研究了激光焊接过程中送锡角度变化对焊接速率的影响规律。结果表明,随着送锡角度的增大,单位时间内熔化的体积呈现先增加后减少的趋势,送锡角度位于45° ~ 75°区间时,单位时间内锡丝熔化速率随着送锡角度增加从14.3320 mm3/s增至15.3160 mm3/s;送锡角度位于75° ~ 90°区间时,锡丝熔化速率随着送锡角度增加从15.3160 mm3/s降至14.6425 mm3/s;送锡角度为75°时,锡丝熔化速率最高,为15.3160 mm3/s。这一结果对激光焊接加工锡丝过程中寻找最合适的送锡角度和提高加工效率是有帮助的。

     

    Abstract: In order to improve the processing efficiency of tin wire welding in the microelectronics industry, a laser welding model was established using the finite element theory. Through the analysis of the temperature field, the influence of the tin feeding angle on the welding speed was obtained. The results show that, with the increase of tin feeding angle, the melting volume per unit time increases first and then decreases. When the tin feeding angle is between 45° and 75°, the melting rate of tin wire in unit time increases from 14.3320 mm3/s to 15.3160 mm3/s with the increase of tin feeding angle. When the tin feeding angle is between 75° and 90°, the melting rate of tin wire decreases from 15.3160 mm3/s to 14.6425 mm3/s with the increase of tin feeding angle. When the tin feeding angle is 75°, the melting rate of tin wire is the highest, which is 15.3160 mm3/s. This result is helpful to find the most suitable tin feeding angle and improve the processing efficiency in the process of laser welding tin wire.

     

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