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基于GA-BP神经网络的12Cr1MoV晶粒尺寸激光超声识别研究

Study on laser-ultrasonic identification of 12Cr1MoV grain size based on GA-BP Neural Network

  • 摘要: 为了解决高温高压服役条件下12Cr1MoV主蒸汽管道表面微损伤的非接触式识别技术难题,通过固溶加热法,获得了模拟长期服役主蒸汽管道表面晶粒胀粗的试样,采用了一种激光超声表面波特征参数表征晶粒尺寸的方法,建立了激光超声波声速及衰减系数的表面晶粒尺寸表征模型,这两种模型的预测相对误差与决定系数R2分别为2.2%、0.81和22.4%、0.91。结合遗传算法优化的反向传播神经网络,建立了以超声声速和衰减系数作为输入特征,表面晶粒尺寸作为输出特征的参数表征模型。结果表明,该模型的预测误差和决定系数R2分别为4.5%、0.99。提高了声速法中输入与输出特征关联的显著性,降低了衰减法的预测误差,验证了遗传算法优化的反向传播神经网络识别在晶粒尺寸表征中的优势。该研究为高温高压环境下主蒸汽母管表面组织损伤的在线监测提供了技术支撑。

     

    Abstract: To address the challenge of non-contact identification of surface micro-damage in 12Cr1MoV main steam pipes under high-temperature and high-pressure service conditions, specimens simulating grain coarsening on the surface of main steam pipes after long-term service were prepared by solution heating. A method based on laser ultrasonic surface wave characteristic parameters was adopted to characterize grain size, and two models were developed to characterize surface grain size using laser ultrasonic velocity and attenuation coefficient. The prediction relative errors and determination coefficient R2 of the two models were 2.2%, 0.81, and 22.4%, 0.91, respectively. Combined with a genetic algorithm-optimized backpropagation neural network (GA-BP neural network), a parameter characterization model was established using ultrasonic velocity and attenuation coefficient as input features and surface grain size as the output feature. The results demonstrated that the prediction error and R2 of the model were 4.5% and 0.99, respectively. This improved the correlation significance between input and output features in the velocity-based model, reduced the prediction error of the attenuation-based method, and validated the advantages of the GA-BP neural network identification in grain size characterization. This study provides technical support for online monitoring of surface microstructural damage in main steam header pipes under high-temperature and high-pressure environments.

     

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