高级检索

光纤激光在线整形金刚石砂轮检测系统设计

杜晗, 陈根余, 周聪, 周旭, 王彦懿

杜晗, 陈根余, 周聪, 周旭, 王彦懿. 光纤激光在线整形金刚石砂轮检测系统设计[J]. 激光技术, 2016, 40(6): 930-934. DOI: 10.7510/jgjs.issn.1001-3806.2016.06.032
引用本文: 杜晗, 陈根余, 周聪, 周旭, 王彦懿. 光纤激光在线整形金刚石砂轮检测系统设计[J]. 激光技术, 2016, 40(6): 930-934. DOI: 10.7510/jgjs.issn.1001-3806.2016.06.032
DU Han, CHEN Genyu, ZHOU Cong, ZHOU Xu, WANG Yanyi. Design of detection system of fiber laser online shaping diamond wheel[J]. LASER TECHNOLOGY, 2016, 40(6): 930-934. DOI: 10.7510/jgjs.issn.1001-3806.2016.06.032
Citation: DU Han, CHEN Genyu, ZHOU Cong, ZHOU Xu, WANG Yanyi. Design of detection system of fiber laser online shaping diamond wheel[J]. LASER TECHNOLOGY, 2016, 40(6): 930-934. DOI: 10.7510/jgjs.issn.1001-3806.2016.06.032

光纤激光在线整形金刚石砂轮检测系统设计

基金项目: 

国家重大科技专项基金资助项目(2012ZX04003101)

详细信息
    作者简介:

    杜晗(1991-),男,硕士研究生,现主要从事激光微细加工的研究。

    通讯作者:

    陈根余

  • 中图分类号: TP274

Design of detection system of fiber laser online shaping diamond wheel

  • 摘要: 为了使光纤激光在线选择整形金刚石砂轮达到理想的整形精度,采用计算机、CCD传感器、PCIe-6361型数据采集卡为主要硬件,LabVIEW作为上位机软件开发工具搭建了一套光纤激光在线整形金刚石砂轮系统。该系统不仅可以实现金刚石砂轮的激光在线整形,而且可以在短时间内实现对砂轮表面轮廓的高精度测量和数据存储。结果表明,通过对砂轮的轮廓测量,设定金刚石砂轮的整形阈值为38.23m,采用功率35W、重复频率50kHz的光纤激光整形金刚石砂轮,整形后砂轮高点的高度值基本上控制在38m以下。该系统设计能满足金刚石砂轮的整形要求。
    Abstract: In order to realize the desired shaping precision of fiber laser online-selective shaping diamond wheel, a fiber laser online shaping diamond wheel system was built by utilizing the computer, charge coupled device(CCD) sensor, PCIe-6361 data acquisition card as the main hardwares and LabVIEW software as the computer development tools. The system can not only realize diamond wheel shaping with laser on line, but also achieve high precision measurement on the surface profile of the grinding wheel and data storage in a short time. Experimental results show that, after the measurement of wheel contour, when the system of fiber laser shaping diamond grinding wheel is set with diamond wheel shaping threshold of 38.23m, power of 35W, repetition frequency of 50kHz, the maximum height of wheel after shaping is under 38m. The system design can meet the shaping requirements of diamond wheel.
  • [1]

    KANG R K,YUAN J T,SHI X K,et al. Study on laser dressing of superabrasive grinding[J].China Mechanical Engineering,2000,11(5):493-496(in Chinese).

    [2]

    WESETKAMPER E. Grinding assisted by Nd:YAG laser[J]. CIRP Annals-Manufacturing Technology,1995,44(1):317-320.

    [3]

    ZHANG C H, SHIN Y C. Wear of diamond dresser in laser assisted truing and dressing of vitrified CBN wheels[J]. International Journal of Machine Tools Manufacture,2003,43(1):41-49.

    [4]

    CHEN G Y, CHEN Ch, BU Ch, et al. Laser online bronze diamond grinding wheel finishing numerical simulation and experiment[J]. Laser Technology,2012,36(4):433-437(in Chinese).

    [5]

    ZUO D W, KAWANO Y. Effect of CO2 pulsed laser scaning on diamond wheel pleces[J]. Chinese Journal of Mechanical Engineering,1999, 35(2):42-45(in Chinese).

    [6]

    CHEN G Y,LI Z G,DENG H,et al. The experimental studies of dressing of bronze-bonded diamond grinding wheels using a pulsed fiber laser[J]. Laser Technology, 2013,37(6):705-711(in Chinese).

    [7]

    CHEN G Y, CHEN G G, HUANG K,et al. Study on the accuracy for laser truing and dressing of bronze-bonder diamond wheels[J]. Chinese Journal of Lasers,2009,36(5):1278-1281(in Chinese).

    [8]

    WANG X Y,WU Y B,WANG J,et al. CBN wheel cylinder angle of incidence of the effect of laser trimming[J]. Journal of Dalian University of Technology, 2005,45(5):672-675(in Chinese).

    [9]

    WANG Y,HU D J, DENG Q L,et al. Analysis of temperature field for laser assisted mechanical dressing and truing of diamond grinding wheel[J]. Chinese Journal of Lasers, 2005, 32(3):431-435(in Chinese).

    [10]

    CHEN G Y, ZHU D J, PENG K, et al. Experiment and evaluation of laser dressing diamond wheels dressing by pulsed laser[J]. Chinese Journal of Lasers,2007,34(4):245-249(in Chinese).

    [11]

    PAHK H J, STOUT K, BLUNT L. A comparative study on the three-dimensional surface topography for the polished surface of femoral head[J]. The International Journal of Advanced Manufacturing Technology,2000,16(8):564-570.

    [12]

    WANG X J, WANG J, WANG L. Laser triangulation method were reviewed[J]. Chinese Journal of Scientific Instrument, 2004,25(4):601-608(in Chinese).

    [13]

    LU J R,HUANG Y Q. Laser triangulation measuring surface topography[J]. Journal of Xiamen University, 2004,43(1):50-53(in Chinese).

    [14]

    FENG G Y,SHI L S,YUE Z P. A new type of process control method based on LabVIEW and implementation[J]. Journal of Electronic Measurement and Instrument,2007,21(4):77-81(in Chinese).

    [15]

    TIAN J M,GONG C L,JI L H,et al. Car wheel speed sensor measurement and control system design based on LabVIEW[J]. Instrument Technique and Sensor,2010(6):21-24(in Chinese).

  • 期刊类型引用(10)

    1. 郝明武,姚鹏,周嘉斌,黎月明,梁士通,褚东凯,黄传真. 皮秒激光切向修整青铜结合剂金刚石砂轮的影响因素研究. 机械工程学报. 2024(09): 229-240 . 百度学术
    2. 陶宇轩,刘秀峰,曹海印. 基于激光对刀仪的高精度在位测量及补偿方法. 仪器仪表学报. 2021(12): 1-8 . 百度学术
    3. 刘征,孙汉卿. 光纤网络离群恶意数据自动检测研究与分析. 激光杂志. 2019(08): 111-114 . 百度学术
    4. 李红,王大镇,叶衔真,沈志煌. 复杂螺旋面飞秒激光加工精度检测系统设计. 激光杂志. 2019(12): 27-30 . 百度学术
    5. 杨栖凤,崔长彩,黄国钦. 金刚石砂轮表面二维形貌全场测量和分析. 华侨大学学报(自然科学版). 2018(04): 479-484 . 百度学术
    6. 李继强. 基于ARM的激光修整超硬磨料砂轮自动平衡控制系统设计. 激光杂志. 2018(07): 72-75 . 百度学术
    7. 周雪辉,李浩宇. 云计算下基于激光虚拟的远程实验室系统设计与实现. 激光杂志. 2018(10): 165-170 . 百度学术
    8. 周炼,安晨辉,侯晶,陈贤华,王健. 圆弧金刚石砂轮三维几何形貌的在位检测和误差评价. 光学精密工程. 2017(12): 3079-3088 . 百度学术
    9. 刘伟,商圆圆,邓朝晖,刘仁通. 砂轮表面形貌检测方法的研究进展. 金刚石与磨料磨具工程. 2017(06): 70-78+86 . 百度学术
    10. 梁建平. 云计算环境下光纤激光网络异常数据的高精度分类. 激光杂志. 2017(12): 124-128 . 百度学术

    其他类型引用(9)

计量
  • 文章访问数:  3
  • HTML全文浏览量:  0
  • PDF下载量:  4
  • 被引次数: 19
出版历程
  • 收稿日期:  2015-10-07
  • 修回日期:  2015-11-26
  • 发布日期:  2016-11-24

目录

    /

    返回文章
    返回