高级检索

五轴联动与激光近净成形的混合制造技术研究

Hybrid manufacturing study based on five-axis linkage and LENS

  • 摘要: 为了弥补加工制造技术上的局限性, 在五轴联动计算机数控加工中心的基础上, 采用增减材混合制造的技术方法集成激光近净成形制造装置, 在结构上形成激光增减材混合制造装置; 并基于UG后处理构造器开发增减材混合制造的后处理系统, 在功能上实现对零件的增减材混合制造。结果表明, 可实现复杂金属零件的一次成形, 减少因多次装夹引起的加工误差和低效; 相较于单一的增材、减材加工模式, 产品成品率提高20%以上, 加工时间缩短45%以上, 支撑减少30%以上, 尤其对于有封闭内流道的零件, 其内流道表面精度达到0.6μm, 有效延长零件的服役寿命, 实现了零件弱支撑、无支撑、无干涉、高精度和高效率的加工。该研究可为激光增减材混合制造的工艺方案、制造模式、应用拓展提供参考。

     

    Abstract: In order to make up for the limitations of manufacturing technology, laser engineered near shaping (LENS) device was integrated on a five-axis linkage computerized numerical control (CNC) machine by applying the technology of adding and subtracting materials, which forms an equipment realizing additive and subtractive machining structurally; UG post-processing builder was used to develop a post-processing machining system of additive and subtractive materials, which realizes parts' hybrid manufacturing functionally. The results show that hybrid manufacturing can achieve one-time forming for complex metal parts, and reduce machining errors and inefficiencies caused by multiple clamping. Compared with additive or subtractive processing mode, the product yield rate is increased more than 20%, processing time is shortened more than 45%, supporting amount is reduced more than 30%, respectively. Especially for parts with a structure of closed internal flow channel, the surface accuracy of the internal flow channel can reach 0.6μm by using hybrid manufacturing method, which effectively extends parts' service life. Hybrid manufacturing technology can realize processing with weak support, no support, no interference, high-precision and high-efficiency. This research provides reference for the process plan, manufacturing mode, and application expansion of laser hybrid manufacturing.

     

/

返回文章
返回